Step 01. Mold Flow & Mold Design: The first stage of mold development is mold flow & mold design stage. By analyzing the mold flow analysis data, we eliminate the potential problems in the product production phase in advance.
Step 02. CAM Tooling: Once the analysis step is completed, the data created using the CAM program is input into the numerical control machine (NC, CNC, Milling, etc.) and then machining begins.
Step 03. Manufacture & Tool Trial: All processes can be processed with the combination of precision processing machines and skilled workers, and a system that demonstrates the highest efficiency is applied for each process with standardization.
Step 04. Review: Manufactured plastics molders are reconfirmed about potential defects in quality, design, and reliability, and this is systematized to apply immediately.
Step 05. Measuring: This stage is to determine whether all the development has been completed by measuring the quality of the final product with a 3D measuring machine or CMM etc.
Step 06. Product Released: It can be the truly finished product once the quantity requested from the customer is accurately and safely delivered.
Auto part mold is the general term for the molds used to manufacture all parts of automobiles. Including injection molds, stamping molds, forging molds, casting wax molds, glass molds, etc. When people talk about cars, the first thing they think of is the car body and all the spare parts. As a professional automobile mold factory and auto parts mould manufacturer, Green Vitality makes various types of car parts mould. We not only produces automobile bumper molds, automobile door molds, automobile instrument integration molds, but also automobile gear molds, automobile console molds, fender protection molds, side trim molds, and glove box molds, cup holder mold, console box mold, etc.
Consumer electronics refers to audio and video products for personal and home related broadcast and television, while consumer electronics molds including: TV molds, video recorder molds, camera molds, radio molds, tape recorder molds, stereo sound molds, phonograph molds, telephone molds, personal Computer molds, home office equipment molds, home electronic medical and health care equipment molds, automotive electronic product molds, digital camera molds, etc. Consumer electronic product molds are divided into ABS engineering plastic molds, polycarbonate molds, metal molds, etc. according to raw materials. Among them, ABS engineering plastics are the main materials for consumer electronic structural parts and are widely used in high-end consumer electronics manufacturers. product.
Mold is an important basic craft in manufacturing. Mainly used for mass production of industrial products. Industrial product molds cover key component molds in the fields of vending machines, POS machines, bank ATM machines, communication equipment, industrial water meters, electrical switches, industrial control boxes, and industrial control signal devices. With the rapid development of the plastics industry, the promotion and application of plastic products in aviation, aerospace, electronics, machinery, shipbuilding, automotive and other industrial sectors has become more and more extensive.
There are many injection molds for household appliances, such as fan molds, computer molds, air conditioner molds, washing machine molds, refrigerator molds, audio molds, water dispenser molds, dishwasher molds, etc. Of course, there are also some high-end products. All home appliances require injection molding. With the development of industry, the application of household appliances molds has become more and more extensive, the performance and quality requirements of household appliances molds have become higher and higher, and the production technology has been continuously improved.
We are one of the best daily necessities mold and plastic kitchen series mold manufacturers in China. The daily product molds we have made include: tableware molds, dish rack molds, plastic cutting board molds, plastic vegetable basket molds, drainage and basket molds, Spoon mold, plastic tray mold, basin mold, trash can mold, ice tray mold, bottle opener mold, etc.
Medical Device Component Plastic Injection Mold is another important part of our business. The services of the medical device component mold building include: culture plate mold, centrifuge tube/tube rack mold, tip/tube box mold, test tube mold, test tube rack mold, test tube plug mold, cuvette mold, sample cup mold, etc. We for the past ten years have also been privileged to provide plastic molds for Medical Device Component to customers all over the world, which have been of the highest quality and delivered with exceptional service.
Thermoset molding is an irreversible molding process by which malleable plastics are forced into a heated mold and formed into their final shape.
Aluminum die casting is often used in the automotive industry as a durable, lightweight alternative to steel and iron. Its low weight makes it an excellent choice for portable applications.
As one of the leading custom plastic mold manufacturers, Green Vitality Industry provides custom plastic injection mold & tooling solutions. We build all customer plastic injection molds in-house right here in Shenzhen China. Green Vitality Industry provides one stop injection molding service to our customers. It helps to save time and reduce product costs. We strive to be known in the markets serve as the best custom plastic molding company that operates to the highest ethical standards. Welcome to come and discuss with us, let us provide you the best service.
Green Vitality will design molds that follows your specification, such as what is mold standard using? what size molds are to be adapted to your machine? what are material and shrinkage using? what injection cycle time? mold life requirement? Hot/cold runner requirement? regarding these, we will also supply our professional advice to help you to optimize your design, send our DMF report to confirm all details for mold construction, then 2D and 3D mold drawings would be supplied for your conformation before starting the manufacturing.
The design software we normally use is UG, Pro-E, Solidworks, Catia, etc.
We design parts with material :
ABS,PP,PC,PA,POM,PP,PE,PS,PMMA,PBT,PVC,PET,PSU etc.
Industries: electronic accessories, home appliances, daily use, auto parts, industrial supplies, telecommunications, medical devices, office furniture, toys, etc.
We always try to design high-quality molds with proper construction, minimize your maintenance and repair cost, our mission is to satisfy our customers with our professional technique, excellent quality, and service
As one of the specialized custom plastic products manufacturers, we specialize in custom plastic injection mold manufacturing Services. With more than 26 years’ full experience, Green Vitality Industry makes molds according your demand to match or exceed your expectation.
Normally, our professional engineering team would help to optimize your part design to realize it to physical parts much easier and cost-saving, the manufacturing period is about 15 days to 60 days which it depends on the part size, mold structure complex or not, accuracy and mold life.
We can make all kinds of injection molds that involving automobile, consumer electronic, toys,office application, household application,industry and daily use.
Our team would keep you posted on progress as that you should receive that weekly process report to let you know the molds are built smoothly according to the production schedule , after mold trial, inspection report, injection parameter sheet and video also would be supplied on time.
Our full service capabilities include the support and acceptance of existing mold transfers, mold repairs, and a comprehensive mold management and mold maintenance program.
Whether you need a new mold built or machined parts from aluminum, stainless steel, or tool steel, or repairs for an existing mold, Green Vitality can provide you with the expertise and craftsmanship to supply quality molds and mold services.
For more information on our custom injection mold making services, contact us directly for more details.
Fast processing, speed to market & competitive pricing are the main advantages for prototype molds.
Before making the high investment & waiting a long time in a production mold, valuable experience can be got by molding samples on a prototype mold that replicates the exact conditions of the production mold.
Upon receiving initial 3D drawings or samples from our customer, Green Vitality's engineers and sales team will provide fast feedback on tooling design analysis & quotation.
Our tooling design team uses soft-wares such as UG, Pro-E, Catia, Auto-cad, and can provide mold flow analysis and DFM in English.
No matter customers provide production demand or not, Green Vitality still maintains all tools in good conditions at our factory, until customers confirm to start.
24 injection molding machines in our factory guarantees the required process reliability, short testing time and cost saving.
As a reliable plastic injection molding components supplier, we provide custom plastic injection molding products for worldwide customers from low volume to high volume, from small to big.
Our injection department staff are with rich knowledge and experience in a wide variety of injection molding technologies and production methods to assist our customers in transforming innovative ideas to reality.
Die casting is a metal casting process characterized by the application of high pressure to molten metal in the mold cavity.
Die casting molds are usually machined from stronger alloys, the processing way is somewhat similar to injection molding.
Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys.
The widely used die casting parts are alluminum die casting, zink alloy die casting and stainless die casting parts.
Except plastic injection molding and die casting molding, we also offer blow molding, extrusion molding, vacuum forming molding, stamping molding, investment casting molding and other molding parts.
After we finish the plastic injection molding, sometimes our customers need post molding service.
Usually post molding service includes silk screen, pad printing, water transfer printing, hot stamping, painting, electroplating, ultra sonic welding, radium vulture, assembly etc.
Green Vitality Industry can offer these post molding service to help our customers save cost, time and energy.
Post molding service improves products cosmetic surface and the design aesthetics , the most important thing is to make your plastic molding parts higher level and sell in a better price, also can expand your company popularity, benifit for brand promotion.
Custom Rapid Prototyping Manufacturing Services are available in different processes 3D Printing, CNC Machining & Fabricated Models. Green Vitality could accommodate the most economical prototyping process to meet your specific needs.
With Rapid Prototyping Parts, you are able to test the form, size, structure, fitting, functions, and appearance of the injection molded parts design. Rapid Prototyping helps you to uncover any potential problem, so you can solve the problem or refine the design early to reduce the risk of a new project. You can also get low-to-mid volume production quickly by Rapid Prototyping for promotion purposes.
After-sales Service
Green Vitality is always conducted business honestly, we keep our promise to provide high-quality services to customers.
Mold Maintenance and Repair Services
We are able to offer a free warehouse to keep your molds and provide free maintenance service to maximize the working life of your mold and tooling. We strive to help our customers to save the tooling fee.
Engineering Support
Before we ship the molds to customers, Green Vitality carries out a meticulous quality control policy to ensure that the molds will perform optimally.
Green Vitality Industry offers custom plastic injection mold and tools for all kinds of industries. Green Vitality Industry provides cost-effective solutions and technical support from the first idea to the final product. Assist your product structure, save yourself the time-consuming, and become your cost-saving and reliable plastic mould supplier right here. Join us to be one of many satisfied clients!
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